• 12V System Surge Protection

    From G8MNY@21:5/101 to TECH on Mon Jul 1 06:22:37 2019
    R:190701/0910Z 5465@VA3TOK.#SCON.ON.CAN.NOAM LinBPQ6.0.18
    R:190701/0909z @:N6MEF.#NCA.CA.USA.NOAM [Santa Clara] #:63615 $:10701_GB7CIP R:190701/0905Z @:N6RME.#NCA.CA.USA.NOAM #:26669 [El Dorado] $:10701_GB7CIP R:190701/0905Z 3993@I0OJJ.ITA.EU [Rome] $:10701_GB7CIP
    R:190701/0904Z @:GB7CIP.#32.GBR.EURO #:10701 [Caterham Surrey GBR]

    From: G8MNY@GB7CIP.#32.GBR.EURO
    To : TECH@WW

    By G8MNY (Updated Nov 03)
    (8 Bit ASCII graphics use code page 437 or 850, Terminal Font)

    On 24cms ATV repeater GB3HV, we used the high current diode protectors from RS, part No RS 239-494 (old part No now! so you will need other suppliers) which is actually a special 15V zener diode, designed to always blow S/C when over- powered, they can handle pulse currents of 75A. This was used even thought we had a 30AH car battery connected as well, as we were worried about lightening spikes to the mast on the hill top site.

    THEY DID WORK
    When our low voltage chopper PSU blew up some years ago, it put it's high current 60V DC secondary rail out to the battery, blowing the series 30A bolted in fuse, & applying 60V to all the 12V kit. The spike zeners did their job & blew all the individual unit fuses. Only the odd unprotected control transistor got zapped.

    SINGLE BATTERY LOAD
    FUSE FUSES
    ┌───────┬───────────┬─o─o─────┬─ 1 PROTECTED
    +│ o blown ├─o─o───┬─)─ 2 LOADS
    60V o 30A fuse └─o─o─┬─)─)─ 3
    FAILED BATT │ │ │
    PSU │ Z Z Z (RS 239-494)
    └───────┴─────────────────┴─┴─┴─
    OLD FUSE ARRANEGMENT

    This protection certainly saved 300 pounds of expensive 23cm silicon from burning out!

    40A 40A INDIVIDUAL
    CHARGE CABLE LOAD
    FUSE FUSE FUSES
    ┌───o─o─┬─o─o────────┬─o─o─────┬─ 1 PROTECTED
    +│ │ ├─o─o───┬─)─ 2 LOADS
    PSU │ └─o─o─┬─)─)─ 3
    │ BATT │ │ │
    │ │ Z Z Z (RS 239-494)
    └───────┴──────────────────┴─┴─┴─
    NEW FUSE ARRANGEMENT

    A different design SMPSU (2x 7V 40A in series) is now in use with extra fuses so that there is a fuse between the PSU-Batt fuse, a another fuse battery to load wiring, & individual unit fuses.


    Why Don't U send an interesting Bul?

    73 De John, G8MNY @ GB7CIP



    --- Mystic BBS v1.12 A43 (Linux/32)
    * Origin: HAMRADIO telnet lu9dce.dynu.com (21:5/101)